High Speed No-Back-Twist Concentric Stranding Machine with PLC Control for ACSR and Copper Conductors

High Speed No-Back-Twist Concentric Stranding Machine with PLC Control for ACSR and Copper Conductors
Basic Properties
Place of Origin: CHINA WUXI
Brand Name: HNT
Certification: ISO9001:2008, CE, High-tech enterprise
Model Number: TXJ 1000
Product Summary
High Speed No-Back-Twist Concentric Stranding Machine with PLC Control for ACSR and Copper Conductors.
Product Custom Attributes
Highlight

High Speed Concentric Stranding Machine

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No-Back-Twist Wire Stranding Machine

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PLC Control Stranding Machine

Product Description
Detailed Specifications & Features
Concentric Stranding Machine TXJ 1000 Series
High Speed Stranding Machine
TXJ1000/12+18+24 Concentric Stranding Machine

Concentric stranding line for manufacturing ACSR, copper and aluminium stranded conductors. The concentric stranding machine is designed specifically for no-back-twist stranding and pressing of circular and sector-shaped copper, aluminium and ACSR conductors. This stranding machine boasts a sturdy frame structure that ensures high running speed, reaching up to 100m/min, with a maximum operating line speed of 500rpm, three times faster than traditional rigid stranding lines.

Key Features
  • Sturdy frame structure for excellent rigidity and durability
  • Fast and convenient loading with no turnover spool required
  • Simple and stable tension control for precise stranding
  • Automatic wire-break detection for enhanced safety
  • PLC control for stable operation, reliable performance, and high automation
Technical Specifications
Diameter of Single Wire Copper: Φ1.7~Φ4.5mm
Aluminium: Φ1.8~Φ5.0mm
Aluminium Alloy: Φ1.7~Φ4.5mm
Maximum Stranded Wire Diameter Φ45mm
Lay Length 40~350mm (step-less adjust)
Maximum Rotate Speed 500rpm
Maximum Line Speed 100m/min
Maximum Rewinding Speed 150~200m/min
Bobbin Size of Cage 1100*500*200mm
Rewinding Pay-off Φ600*Φ1060*H1730mm
Cage Rotate Motor AC
Motor Power 12 cage: 55kW
18 cage: 75kW
24 cage: 90kW
Machine Components & Details
High Speed No-Back-Twist Concentric Stranding Machine with PLC Control for ACSR and Copper Conductors 0
Pay-off System

Pneumatic mechanical tension control for smooth pay-off. Proximity switch-based metering and wire break detection.

High Speed No-Back-Twist Concentric Stranding Machine with PLC Control for ACSR and Copper Conductors 1
Take-Up System

Motorized wire clamping with mechanical and electrical protection mechanisms. Easy loading and unloading of wire bobbins. Synchronization with the main machine for continuous tension during operation and delayed stoppage after host shutdown.

High Speed No-Back-Twist Concentric Stranding Machine with PLC Control for ACSR and Copper Conductors 2
Double Wheel Capstan

Dual-driven wheels with natural wire distribution to prevent conductor damage. Pneumatic pressure system to prevent cable slippage during startup. Excellent synchronization and pulling force. Safety overload protection with pin coupling.

High Speed No-Back-Twist Concentric Stranding Machine with PLC Control for ACSR and Copper Conductors 3
Meter Counter

Non-contact electronic meter counter for accurate and reliable measurements. Mechanical meter counter included.

High Speed No-Back-Twist Concentric Stranding Machine with PLC Control for ACSR and Copper Conductors 4
Control System

Siemens PLC control for smooth operation and reliable performance. All technical parameters adjustable via the touchscreen interface, with the ability to store production process parameters.

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