High Speed No-Back-Twist Concentric Stranding Machine with PLC Control for ACSR and Copper Conductors
High Speed Concentric Stranding Machine
,No-Back-Twist Wire Stranding Machine
,PLC Control Stranding Machine
Concentric stranding line for manufacturing ACSR, copper and aluminium stranded conductors. The concentric stranding machine is designed specifically for no-back-twist stranding and pressing of circular and sector-shaped copper, aluminium and ACSR conductors. This stranding machine boasts a sturdy frame structure that ensures high running speed, reaching up to 100m/min, with a maximum operating line speed of 500rpm, three times faster than traditional rigid stranding lines.
- Sturdy frame structure for excellent rigidity and durability
- Fast and convenient loading with no turnover spool required
- Simple and stable tension control for precise stranding
- Automatic wire-break detection for enhanced safety
- PLC control for stable operation, reliable performance, and high automation
| Diameter of Single Wire | Copper: Φ1.7~Φ4.5mm Aluminium: Φ1.8~Φ5.0mm Aluminium Alloy: Φ1.7~Φ4.5mm |
|---|---|
| Maximum Stranded Wire Diameter | Φ45mm |
| Lay Length | 40~350mm (step-less adjust) |
| Maximum Rotate Speed | 500rpm |
| Maximum Line Speed | 100m/min |
| Maximum Rewinding Speed | 150~200m/min |
| Bobbin Size of Cage | 1100*500*200mm |
| Rewinding Pay-off | Φ600*Φ1060*H1730mm |
| Cage Rotate Motor | AC |
| Motor Power | 12 cage: 55kW 18 cage: 75kW 24 cage: 90kW |
Pneumatic mechanical tension control for smooth pay-off. Proximity switch-based metering and wire break detection.
Motorized wire clamping with mechanical and electrical protection mechanisms. Easy loading and unloading of wire bobbins. Synchronization with the main machine for continuous tension during operation and delayed stoppage after host shutdown.
Dual-driven wheels with natural wire distribution to prevent conductor damage. Pneumatic pressure system to prevent cable slippage during startup. Excellent synchronization and pulling force. Safety overload protection with pin coupling.
Non-contact electronic meter counter for accurate and reliable measurements. Mechanical meter counter included.
Siemens PLC control for smooth operation and reliable performance. All technical parameters adjustable via the touchscreen interface, with the ability to store production process parameters.